Just-in-time
(JIT) is a management philosophy that strives to eliminate sources of manufacturing waste by producing the right
part in the right place at the right time. Waste results from any activity that adds cost without adding value, such
as moving and storing. JIT (also known as lean production or stockless production) should improve profits and return
on investment by reducing inventory levels (increasing the inventory turnover rate), reducing variability, improving product
quality, reducing production and delivery lead times, and reducing other costs (such as those associated with machine setup
and equipment breakdown). In a JIT system, underutilized (excess) capacity is used instead of buffer inventories to
hedge against problems that may arise.
JIT applies primarily to repetitive manufacturing processes in which the same products
and components are produced over and over again. The general idea is to establish flow processes (even when the facility
uses a jobbing or batch process layout) by linking work centers so that there is an even, balanced flow of materials throughout
the entire production process, similar to that found in an assembly line. To accomplish this, an attempt is made to
reach the goals of driving all queues toward zero and achieving the ideal lot size of one unit.
The basic elements of JIT were developed by Toyota in the 1950's, and became known as the Toyota Production
System (TPS). JIT was firmly in place in numerous Japanese plants by the early 1970's. JIT began to be adopted
in the U.S. in the 1980's.